KNITTED FABRICS

KNITTED FABRICS

  • PLAIN SINGLE JERSEY KNITTED FABRICS
  • INTERLOCK KNITTED FABRICS
  • PURL KNITTED FABRICS

STRETCHLINE-1100 STENTER FOR KNIT FABRICS MACHINE CHARACTER AT A GLANCE

  • INFRA-RED CENTERING CONTROLLER IN FEEDING SIDE, AUTO CENTERING EXECUTOR IS IN SLIDE MODE, ACTION IS STABLE, RESPONSE IS VERY SMART, VERY SUITABLE FOR CORRECTING THE HIGH SPEED MOVEMENT FABRICS.
  • THE CENTERING ROLLER SURFACE IS WITH LITTLE FRICTION AND LITTLE TENSION, VERY GOOD FOR THE FABRICS SURFACE(NO HARM TO THE FABRICS)
  •  PADDER (OPTIONAL) BEHIND THE INFRA-RED CENTER DEVICE, SQUEEZING ROLLER IS HORIZONTAL STRUCTURE, PNEUMATIC DISCHARGE WASTE LIQUID.
  • ALL THE TURNING SHAFTS INSIDE THE LIQUID TROUGH ARE MADE OF STAINLESS STEEL, MIXED THE PASTE INSIDE THE LIQUID TROUGH. THROUGH THE HIGH PRESSURE RUBBER ROLLER, THE PASTE IS PRESSED INTO THE FIBER, WHICH MADE THE FABRICS UNIFORM INSIDE AND OUTSIDE.
  • THOUGH ADJUSTING THE CYLINDER PRESSURE, THE PRESSURE ON THE SQUEEZING ROLLER WILL BE ADJUSTED, SQUEEZING OUT THE EXTRA LIQUID FROM THE FABRICS. THEN CORE OF THE SQUEEZING ROLLER IS MADE OF STEEL, COVERED BY SPECIAL GLUE FROM AMERICA, THE SQUEEZING RATIO IS UNIFORM, THERE IS A STAINLESS STEEL SPREADING SHAFT IN THE INFEED PART, DRIVEN BY MOTOR SEPARATELY.
  • MANUAL WEFT CORRECT ADJUSTING ROLLER, WHICH CAN CORRECT THE SCREW WEFT THAT OCCURRED IN THE PRECIOUS PROCEDURE, AFTER TREATED BY THE ROLLER,
  • THE WEFT DIRECTION WILL BE IN PARALLEL. COOPERATE WITH THE STENTING RAIL, WITH A DIFFERENT SPEED TO CORRECT THE FABRICS WEFT.
  • PNEUMATIC SPREADER TO FLAT THE CURLED EDGES BEFORE PIN ON (TEETH PLATE SPREADER OR FOUR FINGERS SPREADER ARE OPTIONAL). OUR SCREW SPREADER ADOPTS ADVANCED TECHNICAL, NOISE IS LOWER AND ACTION IS MUCH MORE ACCURACY.
  • INFRA-RED AUTO EDGE DETECTOR AND TRACING SYSTEM, WHICH GUARANTEE THE FABRICS PIN ON CORRECTLY, THE WIDTH OF THE PIN CAN BE CONTROLLED WITHIN 10MM, THE EXECUTOR RESPONSE SPEED IS ADJUSTABLE, EXECUTOR ACCURACY ALSO CAN BE ADJUSTED, DIFFERENT TYPE FABRICS CAN BE USED DIFFERENT PARAMETER.
  • THE WOOL BRUSH WHEEL OVERFEED AND PIN, RIGHT SIDE AND LEFT SIDE ARE DRIVEN BY THE SEPARATELY MOTOR, CONTROLLED BY THE INVERTER, OVERFEEDING RATE IS -10% TO +70%, AFTER THE FABRICS PIN ON AND BEFORE ENTERING THE HEAT SETTING CHAMBER, EQUIP ACTIVE FABRICS SUPPORT SYSTEM, WHOSE SPEED IS THE SAME AS THE MAIN SPEED, SO WE CAN GUARANTEE THE QUALITY IS UNIFORM FOR THE WHOLE PIECES OF FABRIC.
  • RIGHT AND LEFT STENTING FRAME DRIVE BY SEPARATELY INVERTER MOTOR, CAN BE IN SLIGHT DIFFERENCE SPEED, WHICH CAN COOPERATE WITH THE WEFT STRAIGHTER TO CORRECT THE WEFT. WE SET THERMAL EXPANSION SELF-COMPENSATING DEVICE, THE ALL THE ACTUATOR ARE CONTROLLED BY PNEUMATIC COMPONENTS, NO NEED MANUAL ADJUSTMENT, SAVE LABOR.
  • CAN BE EQUIPPED WITH GUMMING BOX, FABRICS EDGE DRYER, CUTTING, SUCKING DEVICE ACCORDING TO THE CUSTOMERS REQUIREMENT.
  •  THE STENTER FRAME HAS STAINLESS STEEL STEAMING BOX, WHICH EQUIP PLASTIC MASK IN FRONT AND BACK OF THE STENTER FRAME IN ORDER TO BLOCK THE STEAMING TO AVOID THE STEAM INTERFERE THE EDGE INSPECTOR WORKS NORMALLY.
  • THE HEATING CHAMBERS ARE HEATED BY THERMAL OIL, SETS THE TEMPERATURE AND CONTROL AUTOMATICALLY. PROVIDES HOT AIR BY CENTRIFUGAL BLOWER CIRCULARLY. EQUIPS MOISTURE EXHAUST SYSTEM IN THE TOP OF THE CHAMBERS. FABRIC EXIT EQUIPS COOL AIR SYSTEM, AND EQUIPS COOL AIR VOLUME ADJUST DEVICE.
  • EXIT IN PLAITING, EITHER WE HAVE NON STOP ROLLING DEVICE ALSO.
  • THE HORIZONTAL STENTER FRAME ARE CONSIST OF STEEL RAIL, ALLOY SLIDE PATH ,MANGANESE STEEL CHAINS, COPPER PIN PLATE, NICKEL PLATING PIN AND SO ON.
  • THE FABRICS EXIT BY PLAITING MODE AND
  • OPERATE WITHOUT STOP THE MACHINE.
  • ADJUST THE SPEED OF THE MACHINE BY INVERTER AND PLC PROGRAMMER CONTROLLED.
  • THE CENTRIFUGAL BLOWERS ARE IN STAGGERED ORDER IN EACH CHAMBER, SO THE TEMPERATURE INSIDE IS MUCH MORE UNIFORM,
  • TEMPERATURE CONTROL IS MUCH MORE ACCURATE, THERE ARE TWO CENTRIFUGAL MOTORS IN EACH CHAMBER AND HAS THEIR OWN SEPARATELY AIR PATH, SO THE AIR VOLUME AND AIR SPEED OF THE UP AND DOWN AIR PATH CAN BE ADJUSTED SEPARATELY, USERS CAN ADJUST ACCORDING TO THEIR REQUIREMENTS.
  • EVERY HEATING CHAMBERS EQUIP ONE WIDTH ADJUST DEVICE, THE WIDTH ADJUST VOLUME IS VISUAL, ALL THE ADJUSTING MOTORS ARE CONTROLLED SEPARATELY AND ADJUSTED WITHOUT STOP THE MACHINE, EQUIP PLAIT ANGLE SPACING SYSTEM.
  • EQUIP HOT AIR ESCAPE SYSTEM WHEN THE MACHINE HAS FAULTY AND STOPS, SO THE SYSTEM CAN PROTECT THE FABRICS FROM DAMAGE BECAUSE OF THE HIGH TEMPERATURE MACHINE STOP, THE EXECUTE DEVICES ARE ALL PNEUMATIC COMPONENTS, ACTION IS FAST AND STABLE.
CHARACTERISTICS OF PLAIN SINGLE JERSEY KNITTED FABRIC
  •  FACE SIDE AND BACK SIDE OF FABRIC ARE DIFFERENT.
  •  CURL OR ROLL OF FABRIC OCCURS AT THE EDGES.
  •  WALES ARE CLEARLY VISIBLE ON THE FACE SIDE OF THE FABRIC.
  •  EXTENSIBILITY IN WIDTHWISE IS APPROXIMATELY TWICE THAN LENGTH.
  •  UNRAVELING OF FABRIC OCCURS FROM EITHER SIDE IS POSSIBLE.
  •  THICKNESS OF FABRIC IS APPROXIMATELY TWICE THE DIAMETER OF YARN USED.
  •  THERE IS ONLY ONE SERIES OF KNITTED LOOP PER COURSES IN THE FABRIC.
CHARACTERISTICS OF INTERLOCK KNITTED FABRIC
  •  INTERLOCK THE TECHNICAL FACE OF PLAIN ON BOTH SIDES SO THE APPEARANCE OF FACE & BACK ARE SAME. THE WALES OF EACH SIDE RE EXACTLY APPOSITE TO EACH OTHER AND ARE LOCKED TOGETHER.
  • WIDTH WISE AND LENGTH ELONGATIONS ARE APPROXIMATELY THE SAME AS SINGLE JERSEY.
  •  THE FABRIC DOES CURL AT THE EDGES.
  •  THE FABRIC CAN BE UNRAVELED FROM THE KNITTED LAST.
  •  TWO YARN MUST BE REMOVED TO UNRAVEL A COMPLETE REPEAT OF KNITTED COURSES.
  •  FABRIC THICKNESS IS APPROXIMATELY TWICE THAN THAT OF SINGLE JERSEY.
CHARACTERISTICS OF PURL FABRIC
  •  PURL IS REVERSIBLE STRUCTURE, BOTH SIDE APPEARANCE IS SAME.
  •  EXTENSIBILITY IS SAME IN ALL DIRECTIONS.
  •  THERE IS NO CURLING TENDENCY. ( IT DOES NOT CURL AT THE EDGES )
  •  THE FABRIC WILL RUN IN THE WALE DIRECTION STARTING FROM EITHER END.
  •  UNRAVELING OF FABRIC COURSE BY COURSE FROM EITHER SIDE IS POSSIBLE.
  •  THE FABRIC TENDS TO BE TWO OR THREE TIMES THICKER THAN SINGLE JERSEY.
  •  THERE ARE TWO TYPES OF PURL NEEDLE BED MACHINE, FLAT BED PURL AND CIRCULAR PURLS.
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FUNCTION OF THE
STRETCH LINE-1100 KNIT'S STENTER

  • FABRIC IS DRIED BY THE STENTER.
  • WIDTH OF THE FABRIC IS CONTROLLED.
  • FINISHING CHEMICALS APPLICATION.
  • HEAT SET FOR LYRCA / POLYESTER FABRICS.
  • MOISTURE RETENTION IS CONTROLLED.
  • SPIRALITY IS CONTROLLED.
  • GSM IS CONTROLLED.
  • LENGTH SHRINKAGE IS CONTROLLED.
  • LOOP OF THE KNIT FABRIC IS CONTROLLED.
  • CURING TREATMENT IS DONE.
  • SELVEDGE GUMMING AND CUTTING WITH ADDITIONAL DEVISE ATTACHED.
  • TO CONTROL THE REQUIRED DIA.
  • OVERFEEDING FOR INTERMEDIATE DRYING FOR PRINTING.

IS A UNIQUE CHOICE TO BE USED FOR DRYING AND SETTING OF KNITTED FABRICS.